Although cables and wires are considered to be the accessories of the solar station, they are extremely important for the quality and productivity of the solar station. These elements are responsible for connecting the main solar components of the solar PV system.
Solar panels are usually installed on the roof to avoid shadows. The panels absorb the energy of light from the sun and reproduce a constant current.
The moment when the solar panel absorbs energy from the sun and converts it to direct current, the main role is taken by the solar cables and wires immediately, which deliver direct current to the solar inverter.
Properly designed solar panels have a high level of safety and productivity. The cables and wires which connect solar panels to the solar inverter are one of the most important components of the photovoltaic system, as they are responsible not only for electricity transfer but also for the less losses.
Solar wires
Solar wires which connect different solar components have different types. In general they connect solar panel, inverter, controller, batteries if needed.
The proper choice of the PV wires has a significant role for the efficient work of the solar panel. The wrong choice of the PV system may cause technical problems, less productivity, and may not charge batteries properly.
The composition of the wires
Generally there are two types of solar wires: single cord and multi cord. The word tells itself that the multi cord wire consists of many, thick wires.
The cord is generally covered with a protective layer, but there are wires that are not being closed. Single cord wires are generally used for not so strong equipment, like household appliance. These wires have small diameter. They are much cheaper than multi cord wires.
As mentioned before, multi cord wires consist of many smaller and thicker wires, which are closed with protection layer. Multi cord solar wires are flexible and can resist to hard, physical movements.
What concerns to solar installations, single cord wires are usually installed in open air places, on the rooftops, where very strong wires are needed to resist wind. Cause single cord ones are not so flexible and won’t kink. Multi cord ones are usually used in places where is much wiring.
Solar wire materials
The materials which are used in wires are also different. Wires may be made from aluminium or copper. They both may be used in residential and commercial installations.
Copper wires have higher level of conduction than aluminium ones. The same length copper wire may pass more electricity than the aluminium one. Except this, copper has more flexibility and thermo resistance. And also, we must mention that the copper wires are much more expensive than aluminium ones.
The same wire can have different thickness.
Solar wires differ with insulation also. The insulation protects wires from wet, temperature, chemical reactions, and ultraviolet rays.
Solar cable
The solar cable is an insulated collection of insulated solar wires. Professionals use them to connect solar panels to other solar components. These solar cables resist to very strong UV rays, temperatures, chemical reactions and so on. Cables also can be different with their diameter. They can be 4mm, 6mm. This diversification is for different installations. The less thick cables are being installed in the outside.
Anyway. Three types of cables are used for solar installations: DC cables, main solar cables and AC cables.
DC cables
These cables are differentiated in modular and wired cables. Actually they are single cord, copper, insulated cables. DC cables are usually built-in solar panel. This is the reason the cables are not always seen and sometimes they are difficult to remove.
Main cables
DC main cable is very thick. This is a collector cable which connects positive and negative cables to each other in the junction box. The main cable of DC has different thickness. It starts from 2mm to 6mm.
Professionals give importance to solar cable quality, cause these components are responsible for technical advantages of the PV system. You may be sure of there won’t be short circuits, earthing problems if the cables are fine.
The main cable of DC may be both single cord and multi cord. Double layer isolations are the most reliable. They can resist to very strong physical overloads. The cables between solar inverter and junction box are usually double cord.
Except this there’s another DC cable also, which is responsible for solar inverter-protection system connection.
Anyway, as we understood from today’s solar blog, solar cables are one of the most important accessories of the PV system, which are responsible for both higher efficiency and for technical reliability.